Shandong Dingshengtong (DST PVC): Engineered Granules for Advanced PVC Floor Mats
At Shandong Dingshengtong, we engineer PVC granules specifically to meet the high-performance and safety demands of modern floor mats. We understand that mats must be durable and functional while also being safe for homes, gyms, offices, and vehicles. Our formulations are designed to deliver the perfect balance of underfoot comfort, long-lasting wear, and assured safety, moving beyond conventional PVC to meet today’s health and environmental standards.
Our granules are the foundation for mats that are:
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Safe by Design: Prioritizing non-toxic, human-safe formulations. We utilize advanced Calcium-Zinc (Ca/Zn) stabilizer systems and consciously formulate to be plasticizer-free or use non-migrating alternatives, eliminating concerns associated with traditional phthalates.
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Built to Last: Engineered for exceptional abrasion and tear resistance to maintain appearance and functionality in high-traffic areas, with excellent colorfastness to resist fading.
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Functionally Optimized: The compound can be tailored for optimal slip resistance (wet and dry), a balance of flexibility and resilience for comfort and shape recovery, and easy-clean surfaces that resist stains and moisture.
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Environmentally Considerate: Developed with a focus on environmentally friendly principles, including the use of stable, non-leaching additives and supporting recyclability initiatives.
Key Specifications for PVC Floor Mat Granules
The following table details the core physical and performance specifications targeted in our specialized floor mat formulations.
| Property Category | Key Specification | Target Performance & Importance |
|---|---|---|
| Physical & Safety | Density | 1.30 – 1.45 g/cm³. Provides substantial feel and dimensional stability. |
| Hardness (Shore A) | 60 – 85 A. Tailorable for desired softness (comfort mats) or firmness (anti-fatigue mats). | |
| Tensile Strength | ≥ 10 MPa. Ensures the mat resists stretching and tearing under load. | |
| Non-Toxic Formulation | Plasticizer-free (or using non-phthalate polymeric plasticizers). Heavy-metal-free stabilizers (Ca/Zn). Compliant with RoHS/REACH. | |
| Durability & Wear | Abrasion Resistance | High (e.g., low volume loss in Taber/ DIN abrasion tests). Directly determines the mat’s service life and appearance retention. |
| Tear Strength | High. Prevents damage from snagging or heavy point loads. | |
| Compression Set | Low. Ensures the mat recovers its original thickness after prolonged pressure, preventing permanent flat spots. | |
| Stability & Flexibility | Flexibility / Elongation at Break | 200% – 400%. Provides the necessary pliability for rolling, bending, and underfoot comfort without cracking. |
| Heat Resistance (Vicat) | ≥ 70°C. Maintains integrity if exposed to warm objects or environments. | |
| Low-Temperature Flexibility | Remains flexible without cracking at temperatures as low as -10°C to -20°C. | |
| Surface & Function | Slip Resistance (Coefficient of Friction) | Can be formulated for high CoF (dry & wet) as required for safety standards. |
| Stain & Chemical Resistance | Excellent resistance to common household chemicals, oils, and cleaners for easy maintenance. | |
| Mold & Mildew Resistance | Inherent property of well-formulated PVC, crucial for damp environments. |
Your Next Step
This specification framework is engineered to address the core demands of quality PVC floor mats. To develop the optimal compound for your specific application—whether it’s a heavy-duty industrial mat, a cushioned anti-fatigue mat, or a branded consumer product—the next step is a detailed consultation.
What are the primary performance challenges or certification requirements for your target market? Sharing these details will allow us to tailor a formulation that meets your exact needs for safety, durability, and cost-effectiveness.